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Decoding Cigar Band Sizes: A Guide for Custom Cigar Bands

Written By: Niko San Pedro


Cigar Band Sizing Chart

When it comes to cigars, enthusiasts understand that every detail counts — and size is one of the most important factors. From the length to the gauge, each measurement shapes the flavor, burn time, and overall experience. Among these factors, mastering cigar gauge sizing is crucial, especially for those who wish to personalize their cigars with custom bands for an even more tailored experience.


In this updated and fresh guide, we'll not only dive deep into what cigar gauge sizing is and why it’s crucial for your smoking pleasure but also explore how different gauges can enhance the flavor profile, improve the burn consistency, and provide the ideal draw for the perfect smoking experience.


Furthermore, we’ll look at the growing trend of custom cigar bands and how understanding cigar sizes can help you craft a more personalized touch, whether you're celebrating a special occasion or simply elevating your personal cigar experience. Whether you’re a seasoned aficionado or a beginner, this guide will arm you with the knowledge to choose the right size and design for your next cigar adventure, ensuring you smoke in style, comfort, and luxury.


How to Accurately Measure Cigar Band Size:


Interested in getting some bands designed and produced? We do the designs FREE of charge with all orders:


Gauge Size or Filter Tip Size:

Printing Length(In):

Printing Height(In):

10MM Filter Tip

1.25 Inches

0.50 Inches

11MM Filter Tips

1.35 Inches

0.50 - 0.60 Inches

32 Gauge or 12.8 MM

1.50 - 1.65 Inches

0.60 - 0.75 Inches

40 Gauge or 16 MM

2.00 - 2.2 Inches

0.75 - 1.0 Inches

42 Gauge or 16.80 MM

2.10 - 2.30 Inches

0.75- 1.0 Inches

50 Gauge or 20 MM

2.50 - 2.75 Inches

0.75 - 1.25 Inches

52 Gauge or 20.80 MM

2.60 - 2.95 Inches

0.75 - 1.25 Inches

54 gauge or 21.60 MM

2.70 - 3.00 Inches

0.75 - 1.25 Inches

56 gauge or 22.40 MM

2.75 - 3.05 Inches

0.75 - 1.25 Inches

58 gauge or 23.20 MM

2.85 - 3.15 Inches

0.75 - 1.50 Inches

60 gauge or 24 MM

2.95 - 3.5 Inches

0.75 - 1.50 Inches

What is Cigar Gauge Sizing?


First things first, let's define cigar gauge sizing. The gauge of a cigar refers to its diameter, measured in 64ths of an inch. For example, a cigar with a gauge of 64 would have a diameter of one inch. This measurement determines how thick or thin a cigar is and plays a significant role in its overall smoking characteristics.


Why Does Cigar Gauge Size Matter?


Cigar gauge size matters for several reasons. Firstly, it affects the draw, or airflow, of the cigar. Thicker cigars with larger gauges tend to offer a looser draw, allowing for more smoke and a smoother smoking experience. On the other hand, thinner cigars with smaller gauges may have a tighter draw, resulting in a more concentrated flavor profile.


Additionally, cigar gauge size can influence the burn rate and temperature of the cigar. Thicker cigars generally burn slower and cooler than thinner ones, impacting the overall smoking time and intensity of the flavors.


Understanding Common Cigar Gauge Sizes


Cigar gauge sizes can vary widely, but there are several common sizes that you're likely to encounter:


  1. Petite Corona (32-44 gauge): Also known as the "short panatela," petite coronas are relatively thin cigars with gauges ranging from 32 to 44. They typically offer a quick smoke with a concentrated flavor profile.


  2. Robusto (48-54 gauge): Robustos are among the most popular cigar sizes, featuring gauges between 48 and 54. They offer a balanced smoking experience with a medium body and ample flavor.


  3. Toro (50-60 gauge): Toro cigars are known for their versatility, with gauges ranging from 50 to 60. They provide a longer smoking time and a smooth draw, making them a favorite choice for many aficionados.


  4. Gordo (60+ gauge): Also known as "churchills" or "double coronas," gordos are thick cigars with gauges exceeding 60. They offer a rich, full-bodied smoking experience with plenty of complexity.


Creating Custom Cigar Bands for Different Gauge Sizes

Now that you understand the significance of cigar gauge sizing, you can use this knowledge to create custom cigar bands tailored to your preferred size. Whether you enjoy the sleek elegance of a petite corona or the boldness of a gordo, custom cigar bands offer endless possibilities for personalization.


When designing your custom cigar bands, consider the following factors:

  • Size and Placement: Ensure that your design fits comfortably on the cigar band without overwhelming it. Consider where the band will be placed on the cigar and adjust the design accordingly.


  • Color and Graphics: Choose colors and graphics that complement the size and shape of the cigar. Bold, eye-catching designs may work well on larger gauge cigars, while more intricate patterns may be better suited to smaller gauges.


  • Messaging: Whether you're celebrating a special occasion or promoting your brand, use messaging that resonates with your audience and enhances the smoking experience.

By paying attention to these details, you can create custom cigar bands that not only look great but also enhance the enjoyment of your favorite cigars. Interested in getting your own cigar bands designed produced visit our website or click the link below to get started:




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